Manufacturing
Advanced Equipment
Advanced equipment drives intelligent manufacturing upgrade, creating a technological benchmark in the cable industry
In the wave of high-quality development in the wire and cable industry, intelligent equipment and green manufacturing technology have become the key to the core competitiveness of enterprises. Chongqing Kebao Cable Co., Ltd; Intelligent Manufacturing; For the engine, we have invested over 200 million yuan to build an advanced equipment cluster covering the entire chain of research and development, production, and testing. Through the triple upgrade of digitization, automation, and greening, we have achieved a 400% increase in production efficiency and a 70% reduction in energy consumption, injecting hardcore energy into product quality and delivery capabilities.
1Digital Intelligent Factory: A Manufacturing Hub Driven by Whole Process Data
Kebao Cable has completed the first batch of construction in Chongqing; Digital workshop; With“ National Green Factory; , reconstruct production ecology with industrial Internet technology:
Intelligent central system: integrating MES (Production Execution System), ERP (Enterprise Resource Planning), PLC (Equipment Automation Control) and State Grid remote monitoring platform, achieving 100% automatic collection of equipment data, real-time analysis and early warning of process parameters, and a 100% traceability rate for key processes.
Medium voltage cable digital workshop: equipped with visual large screen (BDP) and process control system (CAPP), dynamically optimized production resource allocation, shortened order delivery cycle by 30%, and increased production capacity to 7 billion yuan/year.
Supply Chain Interconnection Platform: Directly connected to the supply chain systems of State Grid and Southern Power Grid, achieving full chain digital collaboration from raw material procurement to finished product distribution, and improving inventory turnover efficiency by 25%.
2Core process equipment: a hardcore tool to solve industry pain points
Focusing on the three major fields of fire prevention, power transmission, and energy conservation, Kebao Cable breaks through technological bottlenecks with cutting-edge equipment:
Fireproof cable fully automatic filling production line
10 meter level three-dimensional filling system: China's first magnesium oxide fireproof cable automation production line integrates filling, welding, annealing, and forming processes, replacing traditional semi manual drawing processes. The daily production capacity reaches 2000 meters of long cables, reducing labor costs by 3.5 times and energy consumption by 10 times.
Core technological breakthrough: filling accuracy reaches± 0.1mm, Ensure that the magnesium oxide insulation layer is uniformly dense, supporting the product to continuously supply power for 3 hours at a high temperature of 1000 ℃, filling the technological gap in the western region.
Three layer co extrusion cross-linking production line
Introducing the Trosler ultra-high voltage cross-linking unit from Germany, achieving synchronous extrusion of conductor shielding layer, insulation layer, and insulation shielding layer, eliminating interface impurities, improving the voltage withstand strength of 35KV power cables by 40%, and reducing the breakdown failure rate to 0.02%.
Copper core shaped single wire conductor production line
Independently designed high-speed continuous annealing and drawing unit, combined with patented technology CN222775010U, upgraded the circular single wire to a fan-shaped layered structure, increased the compression coefficient by 15%, reduced the DC resistance of the conductor by 8%, and increased the current carrying capacity by 12%, solving the problem of transmission loss industry.
3Precision detection and quality control technology: the guardian of micrometer level precision quality
Kebao Cable Establishment; Online+Laboratory” Dual track quality control system, using precision instruments to build a secure defense line:
Online monitoring system:
Partial discharge detector: Real time capture of micro level defects in the insulation layer with an accuracy of 0.1pC, avoiding the risk of high-voltage breakdown;
Laser analyzer: dynamically monitors insulation layer thickness deviation (0.05mm), reducing scrap rate by 90%.
Extreme Environment Laboratory:
Equipped with a bundle combustion testing machine and a fire-resistant testing chamber (1000 ℃ spray+impact testing), simulating scenarios such as subways and nuclear power plants, ensuring that the product has passed 166 national standards and EU CPR certifications.
4Green Manufacturing Technology: Pioneer Practice of Low Carbon Transformation
Kebao Cable integrates environmental protection concepts into equipment upgrades, creating a green benchmark in the industry:
1 MW rooftop photovoltaic power station: covering 10000 square meters of factory buildings, generating 700000 kWh of electricity annually, meeting 30% of workshop needs; Electricity demand, reducing carbon emissions by 420 tons annually.
Zero emission treatment system:
Invest 12 million yuan to upgrade wastewater treatment equipment, with a heavy metal recovery rate of 99%;
Solid waste recycling production line, with a waste reprocessing rate of 95%, awarded; National level green factory;.
5Innovative R&D equipment: a technology engine for patent incubation
The technology center is equipped with cutting-edge experimental equipment to drive the industrialization of patent achievements:
Telescopic cable retraction system: the world's first“ Iron and Wood Plate; The patented equipment (CN222138382U) eliminates the traditional support structure, improves the retraction efficiency by 50%, and is suitable for narrow space operations such as high-speed rail and aviation.
Material Modification Laboratory:
Collaborate with Chongqing University to establish a nano material testing platform, develop polymer waterproof coatings, and overcome the sealing problem of cables at a depth of 4 meters;
The flame retardant material thermal analyzer has achieved a 200% improvement in the weather resistance of the sheath, and the sampling pass rate has jumped to 98.5%.
6Future Layout: A New Blueprint for Intelligent Manufacturing from a Global Perspective
The forefront of continuous anchoring technology for Kebao cables:
AI defect prediction system: Develop an AI image recognition model for cable surface defects, with a response time of 0.5 seconds for intercepting micro level defects;
Cross border compliance production line: Establish Southeast Asian CPR and EU RoHS certification databases, transform export specific production lines, and support the ASEAN market share to exceed 15%;
Unmanned logistics workshop: planning AGV intelligent transportation+three-dimensional warehousing system, improving logistics efficiency by 40%.